3D Printing Workflow

Slicing: Turning Models into Prints

35 min

A slicer (PrusaSlicer, Bambu Studio, OrcaSlicer, Cura; Lychee or Chitubox for resin) converts a 3D model into printer instructions (G-code) and estimates time and material.

Key settings

Setting Effect Typical start (0.4 mm nozzle)
Layer height detail vs speed 0.2 mm standard, 0.12 mm fine
Walls / perimeters strength and surface quality 2–4 walls
Top/bottom layers solid skins 4–6 layers
Infill density internal support and strength 10–20% decorative, 30–50% functional
Infill pattern strength and speed gyroid or grid
Supports hold overhangs only where needed
Adhesion first layer grip brim for small or warping parts

More walls usually add more strength than more infill.

Orientation

Orientation affects strength, supports and appearance:

  • Layers are weakest when pulled apart; orient parts so loads run along layers.
  • Place the flattest large face on the bed.
  • Minimise overhangs and visible support marks on show surfaces.

Supports

  • Overhangs beyond about 45° generally need support.
  • Tree/organic supports use less material and are easier to remove.
  • Use support blockers and enforcers to place them precisely.

Previewing

Always check the layer preview: look for gaps, unsupported islands, thin walls that vanish and travel moves. Fixing it in the slicer is far cheaper than a failed 10-hour print.

Exercise

Slice the same functional bracket in two orientations and with 2 vs 4 walls; compare estimated time, material and expected strength, then print the best combination.

Check yourself

  • Why do more walls usually help strength more than infill?
  • Why does orientation affect part strength?
  • What should you check in the layer preview?

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